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| Riding the rails: TRW's method for moving astronauts between the lifting-body pod and the jet airplane cockpit is reminiscent of Gerry Anderson's Thunderbirds. Image credit: U.S. Patent Office/TRW |
Once in orbit, the jet airplane canopy would provide the crew with views of the Earth and space. The crew could ride their couches up and down the rails to move between the pod and the jet airplane. In addition to living space, the pod volume would contain payload (for example, in-flight experiment gear), avionics, and life support equipment. The jet plane's belly, wing undersides, and single air intake cowl would form the "ceiling" of most of the pod living space.
The internal arrangement of the pod was, however, of little real concern to the TRW engineers; in fact, they argued that the lifting-body pod might serve merely as a "jettisonable heatshield" fitted with deorbit and abort rocket motors and avionics. In that case, the jet airplane cockpit would comprise the staged-reentry spacecraft's sole crew volume.
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| TRW's staged reentry vehicle viewed from above and aft. A = jet airplane canopy; B = panel protecting jet airplane's nose; C = top surface of airplane fuselage and wings; D = lifting body top surface; E = jet airplane horizontal flap (1 of 2); F = lifting body underside; G = ejectable abort rocket motor (1 of 2); H = deorbit/abort rocket motor; I = parachute/landing aids compartment cover; J = movable control flap with actuator (1 of 4); K = flat aft bulkhead; L = airlock outer hatch. Image credit: U.S. Patent Office/TRW |
Cohen, Schetzer, and Sellars envisioned that the crew would have at their disposal a display that would show landing areas on Earth as they passed within range of their orbiting spacecraft. When the desired target landing area came within range, the crew would command the computer that generated the display to orient the spacecraft using small thrusters so that its flat aft bulkhead pointed in its direction of motion. It would then ignite the deorbit rocket motor. As the spacecraft fell toward the atmosphere, the thrusters would automatically turn it so that its nose faced in its direction of motion. The crew, meanwhile, would ride their couches into the jet airplane cockpit.
As the spacecraft entered the atmosphere, four aft-mounted movable control flaps would adjust ("trim") the amount of lift the lifting-body shape would generate. At first, the spacecraft would descend at a shallow angle designed to limit the deceleration felt by the crew to less than twice the pull of Earth's gravity. The crew could, if required, take advantage of the lifting body's cross-range capability to steer toward landing sites far north or south of their orbit ground-track.
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| The jet airplane detaches from the lifting-body pod. A = empty abort rocket compartment (1 of 2); B = experiment equipment and supplies; C = jet airplane separation rod with mounting pin (1 of 3); D = panel covering subsystems (for example, life support equipment); E = jet engine; F = vertical stabilizer (1 of 2); G = vertical control surface (1 of 2); H = rear landing skid (1 of 2). Image credit: U.S. Patent Office/TRW |
Twelve minutes after the start of reentry, at an altitude of about 50,000 feet, the staged-reentry spacecraft would drop below supersonic speed, after which "staging" - separating the jet airplane bearing the crew from the plummeting lifting-body pod - could occur at any time. Separating the jet would open the pod crew volume to the outside environment. The pod would then deploy a parachute and other landing aids (for example, a flotation system) from an aft-mounted compartment and descend nose-down almost vertically to a splashdown or land landing. The problem of lifting-body instability at low speed would thus be eliminated.
In some ways, this approach resembled the Soviet Vostok land landing method. Vostok, the first piloted orbital spacecraft, was a modified spy satellite. Its spherical reentry capsule landed at too high a speed for the cosmonaut inside to escape injury, so he or she ejected low in the atmosphere, deployed a personal parachute, and descended separate from the capsule.
The TRW engineers expected that the astronauts could land safely in the lifting-body pod if they could not separate from it in the jet plane. Assuming, however, that they separated as planned, they would glide away from the pod in the jet. After they ignited the jet's engine, they would fly around the landed pod to locate it for recovery personnel, then land at a predesignated airport. The subsonic jet would carry enough fuel to permit the astronauts to reach backup airports if, for example, weather conditions became uninviting at the predesignated landing site.
By the time the U.S. Patent Office granted Cohen, Schetzer, and Sellars their patent in December 1966, NASA FRC had begun flights of the M2-F2, an all-metal lifting body built by the Northrop Corporation. It was the first of NASA's "heavyweight" lifting bodies. The research aircraft was designed to be borne aloft beneath the wing of a specially modified B-52 and released so that it could glide to a landing on a dry lake bed runway at Edwards AFB. After it proved itself in gliding flight, pilots would ignite the M2-F2's single four-chamber XLR-11 rocket engine for high-speed and high-altitude tests.
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| NASA's M2-F2 heavyweight lifting body (left) flies beside an F-104 chase plane, 16 November 1966. Image credit: NASA |
Perhaps because lifting bodies had a reputation for being difficult to fly, engineers and test pilots were slow to acknowledge that the M2-F2 had significant, correctable control problems. Specifically, it was "soft" (slow) in responding to pilot control inputs, and prone to wild pilot-induced roll oscillations. On 10 May 1967, on its 16th flight, these problems caught up with the M2-F2. With Bruce Peterson at its controls, the M2-F2 crashed onto the Edwards AFB dry lake bed and flipped end over end six times. Miraculously, Petersen survived. Just as miraculously, so did NASA's lifting body research program.
Over the next three years, the M2-F2 was redesigned and rebuilt as the M2-F3, which included a third vertical stabilizer. The new centrally mounted fin markedly improved the aircraft's control characteristics.
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| The M2-F3 lifting body in 1970. Image credit: NASA |
Between 2 June 1970 and 20 December 1972, the M2-F3 flew 27 times. After three unpowered gliding flights, William Dana lit up the M2-F3's XLR-11 rocket engine after release from the B-52 to accomplish its first powered flight (25 November 1970). During its 26th flight (13 December 1972), with Dana at the controls, the M2-F3 reached its fastest speed (Mach 1.6, or 1.6 times the speed of sound). On its final flight, John Manke took the aircraft to its highest altitude (71,500 feet). A year later, NASA transferred the M2-F3 to the collections of the Smithsonian Institution in Washington, DC, for display.
SourcesPatent No. 3,289,974, "Manned Spacecraft With Staged Re-Entry," C. Cohen, J. Schetzer, and J. Sellars, TRW, 6 December 1966
Apollo Final Report: Configuration, ER 12004, The Martin Company, June 1961
Wingless Flight: The Lifting Body Story, R. Dale Reed with Darlene Lister, NASA SP-4220, The NASA History Series, 1997
International Rescue Thunderbirds Agents' Technical Manual, Sam Dunham with Graham Bleathman, Haynes Publishing, 2012